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聚乙烯管焊接接頭相控陣超聲檢測的優(yōu)化設計
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1.江蘇省特種設備安全監督檢驗研究院;2.南京航空航天大學(xué)

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中圖分類(lèi)號:

P228.4

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江蘇省市場(chǎng)監督管理局(KJ21125037),國家市場(chǎng)監督管理總局(2020MK039), 江蘇省產(chǎn)業(yè)前瞻與關(guān)鍵核心技術(shù)項目(PBA21004)。


Research on Reconstruction Method of Polyethylene Pipeline Defect Signal Based on Ultrasonic Phased Array
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    摘要:

    在管道工程應用中,由于良好的耐腐蝕性和韌性,聚乙烯(PE)管比其他材料相比具有顯著(zhù)優(yōu)勢,已廣泛地應用在核電、油氣輸送領(lǐng)域。PE管焊接過(guò)程中,焊接參數、人員操作和環(huán)境等因素會(huì )影響聚乙烯管道的焊接情況,可能致使焊接接頭內部形成缺陷,影響管道安全運行。相控陣超聲檢測技術(shù)能夠實(shí)現聚乙烯管道焊接接頭內部結構的無(wú)損檢測及評估。本文通過(guò)開(kāi)展PE管焊接接頭的相控陣超聲實(shí)際檢測工作,研究了聚乙烯材料的聲衰減規律及聲頻散效應,優(yōu)化了焊接接頭的超聲相控陣檢測工藝,基于 CIVA 仿真軟件實(shí)現了聚乙烯管道相控陣超聲檢測的聲場(chǎng)模擬和缺陷仿真,通過(guò)研究檢測參數及聲學(xué)參量變化對檢測結果的影響,獲得了PE管焊接接頭的最優(yōu)檢測工藝。本文還通過(guò)加工了帶有典型缺陷的聚乙烯熱熔對接接頭試樣,對前期基于仿真結果設計的檢測工藝以及針對焊接接頭相控陣檢測研發(fā)的楔形耦合組件進(jìn)行可靠性測試和工藝試驗。

    Abstract:

    In the application of pipeline engineering, polyethylene (PE) pipe has obvious advantages over other materials due to its good corrosion resistance and toughness, and has been widely used in the fields of nuclear power and oil and gas transmission. During PE pipe welding, welding parameters, personnel operation, environment and other factors will affect the welding of PE pipes, which may cause defects in the welded joints and affect the safe operation of pipes. Phased array ultrasonic testing technology can realize nondestructive testing and evaluation of the internal structure of polyethylene pipe welded joints. Through the practical phased array ultrasonic inspection of PE pipe welded joints, this paper studied the sound attenuation law and sound dispersion effect of polyethylene materials, optimized the ultrasonic phased array inspection process of welded joints, realized the sound field simulation and defect simulation of PE pipe phased array ultrasonic inspection based on CIVA simulation software, and studied the impact of the change of detection parameters and acoustic parameters on the inspection results, The optimum inspection process of PE pipe welded joint was obtained. This paper also processed the polyethylene hot-melt butt joint sample with typical defects, and carried out reliability test and process test on the inspection process designed based on the simulation results in the early stage and the wedge coupling module developed for the phased array inspection of welded joints.

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吳軍,吳勝平,鄭凱,范正,許倩,王海濤.聚乙烯管焊接接頭相控陣超聲檢測的優(yōu)化設計計算機測量與控制[J].,2024,32(3):50-56.

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歷史
  • 收稿日期:2023-04-09
  • 最后修改日期:2023-05-18
  • 錄用日期:2023-05-19
  • 在線(xiàn)發(fā)布日期: 2024-04-01
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