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一種采煤機截割部滾動(dòng)軸承故障診斷方法
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中北大學(xué)電子測試技術(shù)國家重點(diǎn)實(shí)驗室

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國家自然科學(xué)基金資助項目( 61973280);國家自然科學(xué)基金資助項目( 62003316);


A fault diagnosis method for rolling bearing of shearer cutting section
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    摘要:

    針對采煤機截割部滾筒軸承結構復雜極易損壞,且單憑借人為經(jīng)驗難以對故障進(jìn)行定位判別的問(wèn)題,提出了一種基于入人工蟻群-模擬退火算法的自適應時(shí)變?yōu)V波經(jīng)驗模態(tài)分解方法,去掉了原始振動(dòng)信號中的低頻干擾,畫(huà)信號快速峭度圖以峭度最大處對應的中心頻率和帶寬來(lái)設定帶通濾波器參數,以進(jìn)一步突出信號的高頻特征,對經(jīng)過(guò)處理后的信號平方包絡(luò )后畫(huà)包絡(luò )譜圖,將計算所得理論故障頻率和包絡(luò )譜圖最大幅值處所對應的頻率對比,從而對故障類(lèi)型進(jìn)行判別;通過(guò)采煤機試驗表明所提方法能夠適用于采煤機實(shí)際工程應用,可以有效消除信號中低頻干擾部分,提高振動(dòng)信號的峭度特征,并在不同轉速和不同故障尺寸的條件下下分別達到100%和88.9%的故障判別率。

    Abstract:

    The roller bearing of the cutting part of shearer has a complex structure and is easy to be damaged, and it is difficult to locate and judge the fault based on human experience alone. An empirical mode decomposition method of adaptive time-varying filtering based on worker ant colony-simulated annealing algorithm is proposed to remove the low frequency interference in the original vibration signal. The band-pass filter parameters are set with the center frequency and bandwidth corresponding to the maximum kurtosis, so as to further highlight the high frequency characteristics of the signal. The envelope spectrum diagram is drawn after the square envelope of the processed signal, and the calculated theoretical fault frequency is compared with the frequency corresponding to the maximum value of the envelope spectrum, so as to distinguish the fault type. Shearer tests show that the proposed method can be applied to practical shearer engineering applications, effectively eliminate the low-frequency interference part of the signal, improve the kurtosis characteristic of vibration signal, and achieve the fault discrimination rate of 100% and 88.9% under different speed and different fault size conditions.

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焦玉冰,李杰,馬喜宏,郭肖亭,馮凱強.一種采煤機截割部滾動(dòng)軸承故障診斷方法計算機測量與控制[J].,2023,31(5):73-79.

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  • 收稿日期:2022-12-26
  • 最后修改日期:2023-02-02
  • 錄用日期:2023-02-02
  • 在線(xiàn)發(fā)布日期: 2023-05-19
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