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基于卷積神經(jīng)網(wǎng)絡(luò )的焊縫表面缺陷檢測方法
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1.深圳市大族智能控制科技有限公司;2.湖南省長(cháng)沙市中南大學(xué)

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Weld surface defect detection method based on convolution neural network
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    摘要:

    針對工業(yè)激光焊接中,采用傳統方法進(jìn)行焊縫質(zhì)量檢測效率低下的問(wèn)題,提出了一種基于卷積神經(jīng)網(wǎng)絡(luò )的工業(yè)鋼板表面焊縫缺陷檢測方法。首先基于卷積神經(jīng)網(wǎng)絡(luò ),搭建了一個(gè)多分類(lèi)模型框架,并分析了各層中所用到的函數及相關(guān)參數;然后基于工業(yè)數控機床和工業(yè)相機進(jìn)行了焊縫數據采集,并對這些數據進(jìn)行了分類(lèi)、增強、擴增等前期預處理;最后基于數控機器軸,采用滑動(dòng)窗口檢測的形式采集實(shí)際待測圖像,并通過(guò)實(shí)驗對比了傳統的機器學(xué)習算法在該類(lèi)圖像數據中的性能評估。經(jīng)實(shí)驗證實(shí),通過(guò)卷積神經(jīng)網(wǎng)絡(luò )訓練得到的多分類(lèi)模型,焊縫缺陷檢測精度能達到97%以上,且每張待測圖像的測試時(shí)間均在300ms左右,遠超機器學(xué)習算法,在準確性和實(shí)時(shí)性上均能達到實(shí)際工業(yè)要求。

    Abstract:

    In order to solve the problem of low efficiency of traditional methods for weld quality detection in industrial laser welding, a method based on convolution neural network for detecting weld defects on the surface of industrial steel plate is proposed. Firstly, based on convolutional neural network, a multi classification model framework is built, and the functions and related parameters used in each layer are analyzed; Then, the weld data are collected based on Industrial CNC machine tools and industrial cameras, and these data are preprocessed by classification, enhancement and amplification; Finally, based on the CNC machine axis, the sliding window detection method is used to collect the actual image to be tested, and the performance evaluation of the traditional machine learning algorithm in this kind of image data is compared through experiments. The experimental results show that the accuracy of the multi classification model trained by convolution neural network can reach more than 97%, and the test time of each image to be tested is about 300ms, which is far beyond the machine learning algorithm, and can meet the actual industrial requirements in accuracy and real-time.

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封雨鑫,鄧宏貴,程鈺.基于卷積神經(jīng)網(wǎng)絡(luò )的焊縫表面缺陷檢測方法計算機測量與控制[J].,2021,29(7):56-60.

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  • 收稿日期:2021-05-01
  • 最后修改日期:2021-05-20
  • 錄用日期:2021-05-21
  • 在線(xiàn)發(fā)布日期: 2021-07-23
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