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焊縫典型缺陷的超聲相控陣檢測與評析
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江蘇省特種設備安全監督檢驗研究院

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Evaluation and Analysis of Ultrasonic Phased Array Inspection Results of Typical Defects of WeldsWu Xing1, Liao Jiancheng2, Zheng Kai1, Qiang Tianpeng3, Wang Haitao4
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    摘要:

    當今社會(huì ),焊接技術(shù)廣泛應用于工業(yè)設備的制作,焊接質(zhì)量的好壞對設備的使用安全造成巨大的影響。超聲檢測是如今無(wú)損檢測的重要手段之一,它能有效對接頭的焊接情況進(jìn)行檢測,從而判斷內部是否存在缺陷,檢測結果是焊縫質(zhì)量評價(jià)的重要依據。本文對多塊坡口形狀為“U”型、“X”型、“V”型的焊接試樣中的裂紋、夾雜、未熔合等典型缺陷進(jìn)行CIVA仿真模擬以及超聲相控陣檢測。首先通過(guò)仿真確定了檢測工藝,掃查方式、掃查角度以獲得更好的信噪比和缺陷可檢測性。其次對比16塊對焊接試板中多種不同典型缺陷的多次試驗檢測結果,分析各類(lèi)典型缺陷的漏判及誤判情況。最后對常規超聲、相控陣超聲、射線(xiàn)檢測缺陷的測長(cháng)結果進(jìn)行了統計比較,分析影響相控陣超聲測長(cháng)結果的幾個(gè)因素,從而為超聲相控陣在實(shí)際焊縫檢測中提供更大的可行性及可靠性。

    Abstract:

    In today"s society, welding technology is widely used in the production of industrial equipment, and the quality of welding has a huge impact on the safety of equipment. Ultrasonic testing is one of the important methods of non-destructive testing today. It can effectively detect the welding conditions of the joints to determine whether there are internal defects. The test results are an important basis for the quality evaluation of welds. In this paper, the typical defects such as cracks, inclusions, unfused and other typical defects in the welded specimens with groove shapes of "U", "V" and "V" are carried out CIVA simulation and ultrasonic phased array testing. Firstly, the inspection process, scanning method and scanning angle are determined through simulation to obtain better signal-to-noise ratio and defect detectability. Secondly, it compares the test results of 16 different typical defects in the welding test board, and analyzes the missed judgment and misjudgment of various typical defects. Finally, a statistical comparison of the length measurement results of conventional ultrasound, phased array ultrasound, and radiographic testing is carried out, and several factors that affect the results of phased array ultrasound length measurement are analyzed, so as to provide better results for ultrasonic phased array in actual weld inspection. Great feasibility and reliability.

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武興,繆建成,鄭凱,強天鵬,王海濤.焊縫典型缺陷的超聲相控陣檢測與評析計算機測量與控制[J].,2021,29(2):238-245.

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  • 收稿日期:2020-12-03
  • 最后修改日期:2020-12-10
  • 錄用日期:2020-12-11
  • 在線(xiàn)發(fā)布日期: 2021-02-08
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