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The petrochemical workshop has high risks and narrow space for staff activities, and large inspection equipment cannot enter the site. Design and develop an intelligent patrol robot to replace the staff to inspect dangerous environments. It cooperates with the original fixed position sensors to reduce accident rate and improve production safety. The inspection robot takes DSP as the core controller and uses A* algorithm to plan the inspection path. Automatic tracking is realized by rotary encoder and MPU6050 with intelligent algorithm. C++Builder is used to design human-computer interaction interface. The data transmission between the robot and the host computer is realized in real time by using WiFi module. The test results show that the robot can adapt to the complex environment in the workshop and feedback the environmental variables accurately and timely. It also gives early warning to the danger and improves the safety of production.