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超聲在機測厚接觸力控制方法研究
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大連理工大學(xué),大連理工大學(xué),大連理工大學(xué),大連理工大學(xué),

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TP273

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國家重點(diǎn)基礎研究發(fā)展計劃(973計劃)


Research on the Contact Force Control Method of Ultrasonic On-machine Thickness Measurement
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Key Laboratory for Precision and Non-traditional Machining Technology of the Ministry of Education,Dalian University of Technology,Key Laboratory for Precision and Non-traditional Machining Technology of the Ministry of Education,Dalian University of Technology,,Key Laboratory for Precision and Non-traditional Machining Technology of the Ministry of Education,Dalian University of Technology,

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    摘要:

    針對接觸式超聲在機自動(dòng)測厚中可靠接觸難題,提出了超聲探頭與被測工件之間接觸力控制方法,制定了基于接觸力實(shí)時(shí)反饋的閉環(huán)控制策略,建立法向接觸力計算模型,設計了接觸力調控量向機床位移校正量轉化的阻抗模型與接觸力滑模變結構控制器,在Simulink環(huán)境下對控制模型進(jìn)行了數值仿真,驗證了算法有效性,可實(shí)現超聲在機測厚中恒定接觸力精確跟蹤控制。在所研制的測量系統中進(jìn)行了測量實(shí)驗,結果表明超聲在機掃描測厚接觸力控制誤差在4N以?xún)龋瑢?shí)現了超聲在機自動(dòng)掃描測量過(guò)程中的接觸狀態(tài)保持,保證超聲傳感器輸出信號穩定,測厚誤差明顯減小。

    Abstract:

    In view of the reliable contact problem of contact ultrasonic on-machine thickness measurement automatically, the contact force control method between the ultrasonic probe and the measured workpiece is proposed. The closed loop control strategy based on the real-time feedback of contact force is formulated. The calculation model of the normal contact force is set up. Impedance model for converting the contact force to the displacement correction of the machine and the contact force sliding mode variable structure controller are designe. The numerical simulation of the control model is carried out in the Simulink environment, the effectiveness of the proposed algorithm is verified. The accurate tracking control of the constant contact force in the ultrasonic thickness can be realized. The measurement experiments have been carried out in the developed measuring system. The results show that the control error of the ultrasonic measuring thickness is within 4N, and the contact state in the automatic scanning measurement process is maintained. Output signal of the ultrasonic sensor is stable and the thickness error of the measurement is reduced obviously.

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劉海波,應楊威,廉盟,周連杰,王永青.超聲在機測厚接觸力控制方法研究計算機測量與控制[J].,2018,26(11):47-51.

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歷史
  • 收稿日期:2018-04-15
  • 最后修改日期:2018-05-09
  • 錄用日期:2018-05-10
  • 在線(xiàn)發(fā)布日期: 2018-11-26
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