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基于機器視覺(jué)的非平整物體表面凸起異物檢測方法
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廣州愷煜興智能科技有限公司,廣東工業(yè)大學(xué)自動(dòng)化學(xué)院

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國家自然科學(xué)基金項目(編號:21376091);廣東省科技計劃項目(編號:2015B090922004)


A detection method of saddle-backing body on uneven surface based on machine vision
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Guangzhou KaiYuXing Intelligent Technology Co Ltd Guangdong Guangzhou;,

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    摘要:

    在換向器質(zhì)量檢測中,其端面槽口附近凸起異物屬于嚴重質(zhì)量問(wèn)題,目前仍采用人工檢測方式,存在檢測速度慢和漏檢率高,且換向器端面的非平整特性給檢測帶來(lái)挑戰。針對此問(wèn)題,運用機器視覺(jué)技術(shù),提出一種基于光度立體視覺(jué)的換向器非平整面凸起異物檢測的方法。該方法通過(guò)四方位打光方式,獲得不同方位光照圖,對光照圖進(jìn)行計算得到其反照率圖,再進(jìn)行高斯卷積處理,然后針對特定區域采用極坐標轉換用于提取缺陷特征并對其進(jìn)行凸起異物識別與檢測。實(shí)驗結果表明,該方法能夠快速有效檢測換向器非平整表面存在的凸起異物問(wèn)題,檢測精度達到99.8%,能夠滿(mǎn)足對換向器質(zhì)量的在線(xiàn)檢測需求。

    Abstract:

    In a process of commutator quality inspection, there are serious quality problems in a convex foreign body near an end notch. So far a manual detecting mode is used to solve this problem. But there are detection inefficiencies, high leakages and other issues. Then an uneven characteristic of a commutator end have more challenges to the detection problem. Aiming at this problem, a method of detecting the surface foreign body of non convex of commutator based on a photometric stereo vision by means of an machine vision technology is proposed in this paper. A different range of illumination image is obtained by a four-way lighting method. An albedo image is reckoned up the lighting image, and then a Gauss disconsolation is applied to treat the images. A defection features is extracted by a polar coordinate transformation used in a particular area, as well as a convex body recognition and detection are carried on. Experimental results have shown that the proposed method can detect the raised foreign bodies on the uneven surface of commutator rapidly and effectively, and the detection accuracy is up to 99.8%. This method can satisfy the requirements of on-line inspection of commutator quality.

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羅立浩,許亮.基于機器視覺(jué)的非平整物體表面凸起異物檢測方法計算機測量與控制[J].,2018,26(5):50-54.

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  • 收稿日期:2017-11-08
  • 最后修改日期:2017-12-04
  • 錄用日期:2017-12-05
  • 在線(xiàn)發(fā)布日期: 2018-05-22
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