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高爐爐墻測厚的信號處理
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(內蒙古科技大學(xué) 信息工程學(xué)院,內蒙古 包頭 014010)

作者簡(jiǎn)介:

江 杰(1959), 男,內蒙古包頭人,教授,主要從事智能儀器儀表與智能信息處理方向的研究。

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TP212.9

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Signal Processing in Blast Furnace Wall Thickness Measurement
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(School of Information Engineering, Inner Mongolia University of Science and Technology, Baotou 014010, China)

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    摘要:

    超聲波反射法應用于高爐爐墻測厚時(shí),高爐內部環(huán)境高溫高噪聲的特點(diǎn),造成超聲回波信號被噪聲湮沒(méi)的問(wèn)題;針對這一問(wèn)題,研究了超聲波在金屬介質(zhì)中傳播的機理,分析了超聲回波信號信噪比下降的原因以及實(shí)驗數據時(shí)域和頻域的特征,設計改進(jìn)了高爐爐墻測厚的超聲波發(fā)射電路和信號調理電路;采用加熱爐模擬高爐200~1 000 ℃溫度環(huán)境,對直徑40 mm、長(cháng)度1.2 m的鐵棒進(jìn)行測厚實(shí)驗;經(jīng)實(shí)測,改進(jìn)的發(fā)射電路發(fā)射的超聲信號強度增大,回波處理電路處理后超聲回波信號信噪比明顯提高、峰值清晰可辯,解決了噪聲湮沒(méi)回波信號的問(wèn)題,提高了高爐爐墻測厚的測量精度,對高爐的高產(chǎn)、順產(chǎn)和延長(cháng)爐齡具有實(shí)際意義。

    Abstract:

    The problem that ultrasonic echo signals submerged by noise caused by high temperature and high noise in the blast furnace internal environment when the ultrasonic reflection method is applied to measure blast furnace wall thickness. In allusion to the problem, the mechanism of ultrasonic wave propagation in metal medium is studied, the causes of decrease of ultrasonic echo signal SNR decreased and the experimental data of time domain and frequency domain features is analyzed, the improved ultrasonic emission driver circuit and signal conditioning circuit of blast furnace wall thickness is designed. The furnace simulates 200 ℃ to 1 000 ℃ temperature environment and thickness measurement experiment to iron rod of 40mm diameter and 1.2 m length is done. Proved by actual measurement, the strength of ultrasonic signal of improved launch circuit has increased, the signal-to-noise ratio of ultrasonic echo signal after echo processing circuit is obviously improving, the peak of ultrasonic echo signal is clear, the problem of the annihilation of the echo signal by noise is solved, the precision of the blast furnace wall thickness measurement is improved, it has practical significance to high yield, smoothly production and prolong the furnace life of blast furnace.

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江杰,林凡雨.高爐爐墻測厚的信號處理計算機測量與控制[J].,2014,22(10):3359-3361.

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  • 在線(xiàn)發(fā)布日期: 2015-01-15
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